DHL/FedEx/UPS/TNT/Sea Freight (Global Delivery)
In-stock: 2-5 days | Custom: 7-15 days
ISO9001, CE, RoHS, FDA (Food Grade)
Ultrasonic Atomizing Nozzle
SKU: ADG Series | Category: Industrial Spray Systems
Overview
The Changyuan ultrasonic atomizing nozzle delivers efficient moisturization, cooling, mold lubrication, spray injection, and air disinfection through advanced mechanical atomization technology. Engineered for dust suppression and precision spray applications, this nozzle generates uniform 1–10 micron droplets without relying on high-pressure systems.
Key Features
- Uniform Droplet Generation: Small, consistent droplets (1–10 microns) optimized for effective dust suppression and particle agglomeration
- Self-Cleaning Design: High-speed air vibration prevents dust accumulation in spray holes, ensuring reliable long-term operation
- Low Maintenance: No moving parts; constructed entirely of stainless steel to eliminate wear and corrosion
- Efficient Water Usage: Minimal water consumption with no chemical additives; increases material moisture content by less than 0.01%
- Extended Spray Range: 2-micron droplets travel up to 2 meters, ensuring complete dust coverage
- Easy Installation: Multiple mounting options for flexible deployment
Working Principle
The ultrasonic atomizing nozzle operates through high-frequency mechanical sound waves transmitted via a specially designed vibrating head. Compressed air passes through a resonance cavity that amplifies airflow velocity, creating powerful shock waves that shear water into fine droplets. These droplets are then carried by high-speed air currents, achieving superior atomization without high-pressure pump systems.
This approach eliminates pump wear, reduces maintenance requirements, and enables precise droplet size control for optimal dust suppression through particle collision and agglomeration.
Material Options
| Material | Properties | Applications |
|---|---|---|
| 316 Stainless Steel | Extreme corrosion resistance, atmospheric durability, high-temperature capability (1200–1300°C) | Seawater equipment, chemical production, food industry, harsh environments |
| 303 Stainless Steel | Free-cutting, high surface finish, excellent machinability, high-temperature and ablation resistance | Automatic lathes, bolts, nuts, aerospace, military applications |
| Brass | Strong wear resistance, excellent plasticity, high strength, superior machinability and corrosion resistance | Heat exchangers, CNC lathes, mechanical and electronic components |
Installation Options
Common Base
- Fixed via welding or alternative methods at the working point
- Water inlet thread: G1/8
- Air inlet thread: G1/4
- Suitable for standard mounting applications
Thin-Wall Mounting Base
- Designed for thin-wall installation
- External thread end fits into thin-wall openings
- Secured with locking cap
- Ideal for space-constrained environments
Additional Mounting Solutions
- Universal joint mounting base for flexible positioning
- Spray box integration for complete system deployment
Nozzle Structure Types
- Integrated Type: Tripod supporting vibrating head is permanently connected to main body
- Steel Wire Type: Tripod features removable steel wire embedded in main body for enhanced serviceability
Applications
- Chemical cleaning and disinfection
- Cooling and quenching processes
- Dust suppression and cleaning
- Product washing
- Fire suppression systems
- Spray lubrication
- High-pressure cleaning operations
Technical Advantages
- Pressure-Independent Atomization: Eliminates high-pressure pump wear and associated maintenance costs
- Durable Construction: 100% stainless steel construction resists corrosion and extends service life compared to brass alternatives
- Minimal Environmental Impact: Uses only water; no chemical additives required
- Reliable Performance: Vibration-based self-cleaning mechanism ensures consistent operation in demanding conditions
- Precision Droplet Control: Consistent 1–10 micron droplet size for predictable dust suppression results
For pricing, technical specifications, OEM/ODM partnerships, or bulk orders, please contact our team. Send your inquiry to discuss your specific application requirements.